Peter's GTM Libra Site

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30th August - 8th September

Fitting my seats.  The manual tell you to mount the front of the seats to a raised box section of the floor.  To me the fiberglass seems quite thin here.  I decided to mount the seats just behind this box section, where the fiberglass is quite thick.  The problem with fixing behind the box section is that I need to make a frame to raise the seats, otherwise they would not slide (due to hitting the raised box section.)  The picture is the frame in progress, attached to the seat rails whilst I weld it up to get the alignment correct.

The frame welded up, just needs some hammerite on it now.

I tacked each corner together whilst on the seat frame, then took it off and finished the welding.

The frame after painting on the base of the floor.  The floor isn't ideal as its not totally flat.  You can see in the picture the higher and lower points.  Underneath the floor I have made spreader plates, which will sandwich the frame.

This is my best Ebay bargain yet!  I got a brand new set of MG TF 4 pot calipers, 305mm discs, pads hubs and stub axle, all for £300.  This would sell for over £1000 at a Rover dealer.

The caliper is quite close to the wheel, but I'm sure I've seen closer ones!

Trial fit of a wheel to see what it looks like!

The diagram below shows how a standard Libra is supposed to be plumbed.  I've made a few changes to my proposed cooling system, as shown in the next picture.

Instead of having four pipes down the tunnel I have cut it back to two.  The heater will be plumed across the radiator.  It wont warm the heater up as quickly, but it will be slightly less weight and less water in the system which will help as the  K-series water pump isn't that great to start with.  I've removed the thermostat from the original location (the return to the engine) and have fitted a BMW remote thermostat where the top hose leaves the engine.  This stat has a bypass that will still allow the water to circulate when the 'stat is closed (normally the heater circuit forms the bypass).  I really think that having the original 'stat at the return to the engine is a bad idea.  Firstly, in a rear engined car where the water needs to travel to the front, go through the radiator and back, then hit the 'stat, imagine how hot the water leaving the top hose of the engine must be to open an 88 degree 'stat at the return of the engine!  You also get a thermal shock situation, as the the water leaving the head of the engine is very hot, so is the oil in the sump, then suddenly when the 'stat opens and rush of cold water enters the engine, the 'stat closes and creates a thermal shock.  This could possibly be why k-series engines are prone to head gasket failure!?  Having the 'stat where the water leaves the engine should eradicate all this and create a much smoother temperature fluctuation in the engine.

I made these 'T' pieces up to tee the heater pipes into the main radiator circuit at the front.  I extended the 15mm exit as it didn't have enough length on it to fit a Jubilee clip onto the heater hose.

My battery box and spare wheel holder are not touching the base of the radiator molding and so are resting on the radiator fan.  I made these spacers to put under the legs of the battery box to just lift it off the fan.  I just hope I have enough clearance when the bonnet is shut.

I've decided to fit the cable gear change from an MGF instead of the solid rod change that GTM supply with the kit.  The large assembly in the picture is the standard MGF change mechanism along side the bracket that GTM have made for me.   The internals from the MGF bracket fit into the neater GTM bracket.

This is the cable gear change mechanism fitted to the GTM bracket, mounted in the tunnel.  The weight is to give the change a bit of momentum to help it feel more precise, but I think I'll have to cut the weight off as I can't see there being enough room for it.  I could just use a heavy gear knob instead!

The cable gear change mechanism from inside the car.

All the wiring is fitted to the tunnel along with the gear change bracket.

It's taken me a long time to track down a suitable fuel tank.  A new one is over £300!  My donor car was a carb version and so are most Metros in scrap yards.  I found it quite hard to find an injection fuel tank in good condition.  This one had some surface rust, but after a brushing down and a couple of coats of hammerite it looks good enough.  The main filler pipe and breather pipes are shortened and the smaller breather pipes are closed off.  My FSE up rated fuel pump has also been fitted.

The pipes from the fuel filler are all connected to the tank now.  The largest pipe is the main fill and the middle sized pipe is the breather from the tank.  The small diameter vent pipe runs from a 'T' at the top of the breather, up the side of the monocoque then back out into the open air.

 

 
                   
 
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